Category Archives: 3D printing

PT100 + MAX31865 + SKR 1.4 Turbo + Marlin, revisited

In PT100 + MAX31865 + SKR 1.4 Turbo + Marlin: how to get it all working, I got an RTD sensor working on my printer by sharing its SPI bus connection with the Trinamic motor drivers I’m using. What if you’re using “dumb” drivers like the DRV8825 or A4988, or you’re using some of Trinamic’s other drivers (like the TMC2209) that are configured over a UART connection? This post describes how to use the MicroSD-card SPI connection instead.

One disadvantage is that you can’t use a display that runs on the EXP1/EXP2 headers (such as the ReprapDiscount full-graphic display). (You could, but then you’d need to tap into the SPI bus going to the display’s SD-card slot, which is beyond the scope of this post.) I have one of Bigtreetech’s full-color touchscreens on the way; those plug into a designated connector that uses a UART connection. Until then (and probably after), I have an ESP-01S (running ESP3D) plugged into the 8-pin “WiFi” connector and can control the printer through that.

Hardware Configuration

This is largely similar to my previous post, except that you’ll want to make up your cable with female connectors all around. Connections between the MAX31865 board and the SKR Pro 1.4 Turbo are as follows. The SPI connector is near the MicroSD slot; E1-CLS is the closed-loop motor connector for E1 from which we’re drawing 3.3V. The colored boxes overlaid on the board diagram show visually where everything plugs in.

MAX31865 pincolorsignalSKR connection typeSKR connection pin
2whiteGNDfemaleSPI, pin 6
3blackVDDfemaleE1-CLS, pin 2
4brownSCKfemaleSPI, pin 3
5redSDOfemaleSPI, pin 1
6orangeSDIfemaleSPI, pin 4
7yellowCSfemaleSPI, pin 5

Software Configuration

This varies a bit from the software-SPI config. First, the changes to Configuration.h in the thermal-settings section:

#define TEMP_SENSOR_0 -5
#define MAX6675_SS_PIN P0_26
#define MAX31865_SENSOR_OHMS_0 100
#define MAX31865_CALIBRATION_OHMS_0 430

Make sure SDSUPPORT is enabled:

#define SDSUPPORT

Next, if you’re using a display plugged into EXP1 and EXP2, you’ll need to disable it. Other features you may have enabled that depend on having a working display may need to be disabled as well. A UART-connected display can be left enabled.

// #define REPRAP_DISCOUNT_FULL_GRAPHIC_SMART_CONTROLLER

In Configuration_adv.h, make sure the onboard MicroSD slot is selected instead of a display-connected SD slot:

#define SDCARD_CONNECTION LCD

Due to a pullup on the SCK line, we need to use SPI mode 3 instead of mode 0. AFAIK, this doesn’t affect performance; it just changes signaling a little bit. Three changes need to be made to Marlin/src/HAL/LPC1768/HAL_SPI.cpp, which will be presented below as a patch…basically, there are three occurrences of SPI_MODE0 that need to be changed to SPI_MODE3:

diff --git a/Marlin/src/HAL/LPC1768/HAL_SPI.cpp b/Marlin/src/HAL/LPC1768/HAL_SPI.cpp
index 99db15f6e9..ee2bc1fa3d 100644
--- a/Marlin/src/HAL/LPC1768/HAL_SPI.cpp
+++ b/Marlin/src/HAL/LPC1768/HAL_SPI.cpp
@@ -123,7 +123,7 @@
       SPI.setModule(2);
     #endif
     SPI.setDataSize(DATA_SIZE_8BIT);
-    SPI.setDataMode(SPI_MODE0);
+    SPI.setDataMode(SPI_MODE3);
 
     SPI.setClock(SPISettings::spiRate2Clock(spiRate));
     SPI.begin();
@@ -187,7 +187,7 @@ SPIClass::SPIClass(uint8_t device) {
 
   #if BOARD_NR_SPI >= 1
     _settings[0].spi_d = LPC_SSP0;
-    _settings[0].dataMode = SPI_MODE0;
+    _settings[0].dataMode = SPI_MODE3;
     _settings[0].dataSize = DATA_SIZE_8BIT;
     _settings[0].clock = SPI_CLOCK_MAX;
     //_settings[0].clockDivider = determine_baud_rate(_settings[0].spi_d, _settings[0].clock);
@@ -195,7 +195,7 @@ SPIClass::SPIClass(uint8_t device) {
 
   #if BOARD_NR_SPI >= 2
     _settings[1].spi_d = LPC_SSP1;
-    _settings[1].dataMode = SPI_MODE0;
+    _settings[1].dataMode = SPI_MODE3;
     _settings[1].dataSize = DATA_SIZE_8BIT;
     _settings[1].clock = SPI_CLOCK_MAX;
     //_settings[1].clockDivider = determine_baud_rate(_settings[1].spi_d, _settings[1].clock);

If you haven’t previously fixed Adafruit_MAX31865.h (look for it under .pio/libdeps/LPC1769/), find this line near the top:

#if (ARDUINO >= 100)

and change ARDUINO to ARDUINOLPC:

#if (ARDUINOLPC >= 100)

Notes

I had noticed a bit of lag in the printer with the temperature sensor using a soft-SPI connection and thought I’d try switching to a hardware SPI port to see if it’ll lighten the load a bit. If you want to keep using your ReprapDiscount display, you might try using the SPI bus on the EXP2 connector instead. This might require driving the MAX31865 board with 5V instead of 3.3V to match the display’s 5V interface. The easiest way to tap into the signals would likely be a 2×5 female insulation-displacement connector on the EXP2 ribbon cable, into which pins can be stuck in the appropriate places. Set SDCARD_CONNECTION to LCD instead of ONBOARD if you go this route.

PT100 + MAX31865 + SKR 1.4 Turbo + Marlin: how to get it all working

I wanted to upgrade one of my 3D printers to make it capable of printing with high-temperature materials. One of the things needed to pull that off is to replace the usual hotend thermistor (which maxes out around 280°C) with either a thermocouple (which can go into the thousands of degrees) or a platinum RTD (which, as packaged for printers, can usually go to 500° or so). Either of these requires additional electronics to make the device compatible; for a PT100 RTD, the device in question is a little board with a MAX31865 on it, which converts the small change in resistance of the RTD to a digital readout over SPI.

There is a guide to getting all this stuff working, but it seems unnecessarily involved while not providing all of your options. What follows is a simpler explanation that will get you up and running.

(I assume that you’re running the bugfix-2.0.x branch of Marlin, and that your printer has a single hotend with a thermistor that you want to replace with an RTD. For my upgrade, I also replaced the aluminum heater block with a nickel-plated copper block. I also have a 60W heater on order, as the 40W heater I’ve been using is having a hard time maintaining temperature with the blower running. Further, I assume that you’re using Trinamic 2130 or 5160 drivers and that you’re using SPI to configure them…we’re going to share that SPI connection. We’ll tap into most of the SPI signals at the E1 connector. If you have a second extruder, you might want to build something like this adapter.)

Hardware Configuration

When the parts arrive, you’ll most likely need to solder connectors onto the MAX31865 board. They should be in the bag with the board; assembly is self-explanatory. There are also a couple of jumper pads that need to be soldered together to put the chip in 2-pin mode.

You’ll also want to make a cable to connect to the SKR 1.4 Turbo. It should have a six-pin female Dupont connector on the MAX31865 end. The SKR end should have six one-pin Dupont connectors: one female (for the CS signal, along one edge of the cable if you’re using ribbon cable) and the rest male. Let’s say you’re using the same color coding that I used, based on the cables I had laying around:

MAX31865 pincolorsignalSKR connection typeSKR connection pin
2whiteGNDmaleE1, pin 8
3blackVDDmaleE1, pin 9
4brownSCKmaleE1, pin 3
5redSDOmaleE1, pin 5
6orangeSDImaleE1, pin 2
7yellowCSfemalePWRDET, pin 3

Pins 1 (5V) and 8 (RDY) on the MAX31865 aren’t used, as it and the printer motherboard are both 3.3V devices. A color-coded map of connections to the SKR 1.4 Turbo follows:

The RTD should be connected to the middle two terminals on the side opposite the SPI connector. Mine came with a 2-pin Molex connector, so I just knocked together a little adapter with a Dupont connector and some wire. Take note that the 6-pin connector is centered on the board’s 8-pin connector.

Software Configuration

With the hardware sorted, we now turn to configuring Marlin. Most of the changes can go in the thermal-settings section of Configuration.h.

#define TEMP_SENSOR_0 -5 
#define MAX31865_MOSI_PIN TMC_SW_MOSI 
#define MAX31865_MISO_PIN TMC_SW_MISO
#define MAX31865_SCK_PIN TMC_SW_SCK
#define MAX6675_SS_PIN POWER_LOSS_PIN // MAX31865_CS_PIN is copied from this
#define MAX31865_SENSOR_OHMS_0 100
#define MAX31865_CALIBRATION_OHMS_0 430

Trinamic drivers on the SKR 1.4 Turbo use software SPI, so that’s what we end up selecting here. MOSI (SDI), MISO (SDO), and SCK pins are set to the same ones the Trinamic drivers use, while the CS pin is set to a pin that we’re not using so we can still install a second extruder in the future. Any pin that doesn’t have a pullup or pulldown is OK…I’m using the pin on the PWRDET connector.

To use hardware SPI, the MAX31865_*_PIN entries don’t need to be defined. Just define MAX6675_SS_PIN, which is copied internally to MAX31865_CS_PIN. From what I’ve read, if there are multiple hardware SPI buses, the driver will default to using one of them and there’s no way to choose the other. I haven’t had a chance to verify this behavior.

If you’re using a PT1000 instead of a PT100, the MAX31865_*_OHMS values both need to be multiplied by 10 and you need to replace the Rref resistor on the MAX31865 board with a 4.3kΩ part (stock is a 430Ω 0.1% 0805 SMD resistor).

There’s also a change needed in Adafruit_MAX31865.h (in my source tree, it’s in .pio/libdeps/LPC1769/Adafruit MAX31865 library). Line 49 (or thereabouts) looks like this:

#if (ARDUINO >= 100)

ARDUINO isn’t defined by the LPC176x Arduino framework; instead, it needs to look at ARDUINOLPC:

#if (ARDUINOLPC >= 100)

Without this change, you’ll get compile errors saying that WProgram.h can’t be found.

With these changes made, compile, write the firmware.bin file that’s produced to a MicroSD card, pop it into the slot on the SKR, and hit Reset (or power it up).

Other Notes

I’ve noticed that the Marlin UI (on one of the cheap 128×64 graphical LCDs) is a bit laggy, but the printer is otherwise running properly. Switching from the software SPI used for Trinamic drivers to one of the hardware SPI channels might fix that. If I’m not mistaken, there are two: one is brought out on the EXP2 connector for cheap 128×64 graphical LCDs like mine (to go to the SD-card slot on such devices), and another goes to the onboard MicroSD slot and is also available on an SPI header adjacent to that slot. Changing MAX31865_MOSI_PIN, MAX31865_MISO_PIN, and MAX31865_SCK_PIN to use those other channels ought to do the trick (and leave out MAX31865_USES_SW_SPI if you do that).

I’ve also given some thought to trying ReprapFirmware, now that you don’t need to fork over the big bucks for a Duet to run it. How this setup would cooperate with that, I don’t know.

Just a little bit warm

Apparently 800 mA (the default setting in Marlin) was too high a drive current setting for the Y-axis motor in my AM8 (and the extruder motor, too, which was getting hot to the touch). Subsequent experimentation on the X and Z axes suggests that 200 mA should be sufficient for reliable operation without burning things up. I’ve also read that the extra-quiet mode (StealthChop) on the stepper drivers I’m using uses more power than the normal, not-as-quiet (but still not too bad) mode.

Fortunately, I have another printer at the ready to produce a replacement motor mount. It’s already sliced…just need to go home, load purple PETG into the Hypercube, and hit “start.”

Printer build update: electronics

Doing some electronics testing now…have the Arduino Due, RAMPS-FD v2.2 (the one I built a while back), a 128×64 LCD module (the usual ReprapDiscount design), and a Raspberry Pi 3 B+ all hooked together, with OctoPrint running on 64-bit Gentoo on the Raspberry Pi.

Some issues:

  1. At some point, something changed in Marlin such that it now doesn’t want to write to the EEPROM. M500 throws an error: “field esteppers mismatch” [sic].
  2. The SD-card slot in the display works well enough to get a listing, but not to read or write files, which makes it kinda useless. I reworked the display adapter a little to use a different chip (a 74HCT244 instead of a 74HC07) that was more readily available, but could this substitution affect SD-card performance? Should I try whacking in a 74HC244, or should I go back to the original design and hope I can find 74HC07s somewhere?

On the other hand, I did get OctoPrint to talk to the Due/RAMPS stack over the Due’s native USB port, which is much faster than the “programming” port that uses the same ATMEGA16U2 as in the 8-bit Arduinos. (Marlin images are burned through the native port in about 4 seconds, vs. 32 seconds when going through the AVR.) I had to patch OctoPrint’s firmware updater plugin to talk to the native port; those changes have been put in a pull request. Maybe faster communication between the Raspberry Pi and the Arduino Due’s native USB port will mitigate the need for the SD-card slot when running complex print jobs.

CoreXY First Run

First run for my printer, anyway: :)

Just got the CoreXY mechanism working. This is just the right motor, but I also checked the left motor and it moved the carriage the other way. I think I’ll need to put endstops on the rods to constrain motion so that (for instance) the hotend doesn’t slam into the motors; that should be a fairly simple design. (I’m thinking printed rings clamped to the rods with screws, as I plan on using stall detection in the TMC2130 drivers in place of endstop switches on X and Y.)

Right now, I’m driving one motor at a time with a DRV8825 stepstick and a Teensy 2.0 on a breadboard. Maybe it’s time to finish wiring the electronics. 

Dialed in

For the first time, I printed this tolerance test and got all of the inserts to spin. 0.1 mm took a little bit of persuasion, but I was able to break it loose with my fingers. Previously, I was lucky if I could break 0.2 mm loose at all, and I’d frequently need tools to break gaps smaller than 0.3 mm loose.

What changed? I’m calculating flow percentages for my filament, according to this page I ran across recently:

https://filament2print.com/gb/blog/33_What-is-the-flow-of-3D-printing.html

I also usually set the first-layer horizontal expansion to something like -0.1 mm to combat elephant foot. That and overextrusion from the default 100% flow rate (I’d sometimes punch in 95% for PLA if I remembered, but the rolls I’ve tested so far have come back at 90-92%) were the likely culprits of previous tolerance tests that got stuck.

Bottom line: high precision (by 3D-printer standards, anyway) is achievable, even with the A8. :)

(This is the tolerance test I’m using:: https://www.thingiverse.com/thing:2375342)

3D printer hot-rodding: Klipper vs. Marlin

A few months back, I bought my first 3D printer, an Anet A8 kit for somewhere around $150, shipped.  It was an OK printer to start with, but various upgrades (and a repair or two) have made it into a fairly solid workhorse that still hasn’t come home from the office.

I replaced the stock firmware (whatever it was) with Marlin fairly early on.  When the original motherboard crapped out after a month or two, I replaced it with an Arduino Mega and RAMPS 1.4 combination with DRV8825 stepper drivers, which made the printer both quieter and more precise.

I’m now building a Hypercube 300 for use at home.  While looking into hardware and software options for that, I ran across Klipper, a relative newcomer with a different idea: move most of the computations for 3D printing out of the weedy little 16-MHz 8-bit AVR microcontroller on an Arduino and onto the much faster 1.4-GHz quad-core 64-bit ARM microprocessor in a Raspberry Pi 3.  (Raspbian only has a 32-bit userspace, but I’ve built Gentoo with a 64-bit userspace…but that’s straying off-topic.)  The Arduino is retained, but only as a real-time auxiliary controller that only makes sure the commands sent to it by the Raspberry Pi are carried out on time and in the right order.

I thought I’d seen some video of a Klipper-powered Hypercube a while back…can’t find it now, but here’s a Creality CR10 running at 100 mm/s with Klipper.  My A8’s been loafing along at 60.  I need to look into this.

Since I already had a Raspberry Pi running OctoPrint plugged into the A8, I thought I’d give Klipper a shot.  It took a while to get the configuration sorted out (it’s here), but this morning I got it pretty much stabilized.  First print was a Cali Dog, and it turned out just fine at 60 mm/s.  With basic functionality sorted, I figured I’d try seeing how fast my printer could go.

I knocked together a little cylinder in OpenSCAD:

cylinder(50, d=20, $fn=90);

I sliced it in Cura 3.4.1 with some basic settings: 60 mm/s base speed, 2 perimeters all around, 15% cubic infill, and a 350-mm skirt to get the nozzle primed.  I also used a set of ChangeAtZ post-processing scripts to increase the feedrate every 8 mm, from 100% at the bottom to 200% at the top.  This produces 8-mm sections printed at 60, 72, 84, 96, and 108 mm/s, capped by a 10-mm section printed at 120 mm/s.  That’s the theory, at least.

I used Dazzle Light red PLA for all prints, laid down with a 210°C hotend onto a 55°C bed.

Since Klipper was already on the printer, I let it go first:

You can hear it get faster on each programmed feedrate change, and the finished quality is pretty good.  There’s what looks like a seam on one side where I think it always started the outer wall, but that’s it.  Print time was 20 minutes.

Next up, I flashed Marlin back onto the printer.  I only tweaked the gcode for different homing and bed-leveling commands used by Klipper and Marlin; the rest was unaltered.  Here’s what I got with Marlin:

Even at 60 mm/s, the printer was stuttering on the inner perimeter.  Each “circle” is cut into 90 short line segments, and the resultant flood of gcode couldn’t be sent fast enough.  At 72 mm/s, it got even worse.  Now, the printer was stuttering on the (visible) outer perimeter as well, which produced stippling artifacts where the printhead stopped and restarted.  It never got any faster; if it was having trouble keeping up at slower speeds, it certainly wasn’t going to do any better with faster speeds.  To add insult to injury, print time increased to 33 minutes.  Slower and worse quality.

I’d heard somewhere that sometimes the USB serial connection from OctoPrint to Marlin can be a bottleneck, so I put the gcode on an SD card and printed it again:

Not much faster than when printing from OctoPrint (finished in about 30 minutes), but at least the quality was much better.  It wasn’t too different from what Klipper produced, other than that it took about 50% longer.

Here’s a close-up of the three prints side-by-side:

(K=Klipper, M=Marlin streamed from OctoPrint, MS=Marlin printed from SD card)

Even without zooming in, the stippling is quite visible on the middle cylinder.

Bottom line: Klipper’s a little bit more tricky to install, and it’s not yet as loaded with features as Marlin (Klipper currently does nothing with the rotary encoder or kill button on the display, and it doesn’t have automated filament changing), but the speed and quality improvements make it a winner for most daily use.  If I need something that only Marlin handles for now, it’s easy enough to switch back to it temporarily.